5S Audit Scorer

1. Only items needed for current work are at the workstation

2. A red-tag area exists and is cleared on a set schedule

3. Aisles and walkways are free of obstructions

4. No unneeded tools, fixtures or parts on benches or machines

5. Obsolete documents and info are removed from boards

1. Every tool has a labeled home (shadow board, outline)

2. Floor markings and lanes are clear and intact

3. Inventory locations show min/max levels

4. Safety equipment is visible, accessible and labeled

5. Any item can be found in under 30 seconds

1. Floors and machines are free of dirt, oil and debris

2. A cleaning schedule is posted and followed

3. Leaks and contamination sources are identified and tagged

4. Cleaning supplies are stored in place and stocked

5. Cleaning doubles as inspection — abnormalities get reported

1. Photos / visual standards of the ideal state are posted

2. Standard work and SOPs are current and at point of use

3. Color coding is consistent across the area

4. 5S responsibilities are assigned (map or roster)

5. Abnormalities are visible at a glance

1. 5S audits are performed on schedule

2. Audit scores are trended and posted

3. Actions from the previous audit are closed

4. Operators are trained and can explain 5S in their area

5. Leaders take part in regular gemba / 5S walks